Lemorau MEBR+

OPTIONAL EQUIPMENT

Lemorau MEBRis a digital finishing machine developed in a modular concept for its flexibility of configurations and the possibility of modules to be added or upgraded later on according to customer needs. Lemorau MEBR+ die cutting unit runs in full rotary and semi-rotary mode. Semi-rotary for short runs and full rotary for high speed longer runs. The registration tolerance is maintained during acceleration, deceleration and production time due to the latest servo technology. Lemorau MEBR+ is equipped with servo-driven compensator system which provides superior web tension control when the machine is running in semi-rotary mode.

  • Max. rotary speed for blank labels: 200 m/min (656 ft/min.) 
  • Max. rotary speed die cutting to register: 120 m/min (394 ft/min.)
  • Max. semi-rotary speed die cutting to register: 40 m/min (131 ft/min.) with inteligent speed limit according to repeat 
  • Web width 250, 330, 400, 450 mm, other sizes  (10, 13, 16, 18”, other sizes)
  • Electronic Counter (Labels/ Meters/ Rolls/ Total meters and labels Counter / Information of actual diameter)
  • 250 Job memory for easy and quick job set ups
  • Paper and matrix break detection
  • QRC (Quick Remote Connection)- For fast and easy access to the machine remotely
  • Automatic web tension control system by servo motors – Constant and Taper tension
  • Foot pedal to jog the machine
  • Multi language HMI touch screen
  • Electrical supply according to country/customer request (no need of transformers)
  • CE conformity certificated, user manual and electrical scheme

UNWINDER

  • Servo driven with max. Ø 700 mm (27,5”) – Can be upgraded to 1000mm (40”) as optional
  • Pneumatic shaft ID 76mm (3”)
  • Automatic stop at master roll end with programmable end of roll function
  • Clockwise/counterclockwise unwinding
  • Adjustable splice table with pneumatic clamps
  • Electronic web guide system with ultrasonic sensor which enables guiding of opaque and clear materials

DIE CUTTING

  • Operates in full Rotary or Semi-rotary modes
  • Equipped with magnetic cylinder  Z130 1/8”
  • Die repeats in rotary mode:  203,20 – 431,80 mm (8 – 17″)
  • Recommended die repeat in semi-rotary mode (Z130): 82,55- 330,20 mm (3,25 – 13″)
  • Servo driven buffer
  • Deflaction function for existing flexible dies in semi-rotary mode
  • Servo driven waste rewinder max. Ø 600mm (24”)

DIE CUTTING EQUIPPED WITH SPEED PACK (OPTIONAL)

  • Maximum semi-rotary speed 80 m/min – Die cutting to register (dependent on plate size)
  • Equipped with magnetic cylinder  Z190 1/8”
  • Die repeats in rotary mode:  203,20 – 603,25 mm (8-23.75”)
  • Recommended die repeat in semi-rotary mode (Z190 1/8”) 120,65 – 482,60 mm (4,75 – 19”) 

SLITTING UNIT

  • Equipped with 6 sets of circular knives with lateral adjustment – Can be added more as optional
  • Razor knives unit – as optional

REWINDING

  • Servo driven equipped with 2 interchangeable pneumatic rewinders
  • Equipped with 6 air shafts:  2×25, 2×40, 2x76mm (2×1” ,  2×1.57” ,  2×3”)
  • Semi-automatic rewinding
  • Clockwise/counterclockwise rewinding (labels in/ labels out)
  • Max. rewinder Ø 600mm (23,7 “) using single rewinder / 350mm (13,8 “) using double rewinder
  • Additional mandrels in customized sizes
  • Additional rotary die station
  • Additional slitting knives
  • Air trim removal
  • Anti-static bar
  • Anvil roll with adjustable gap
  • Automatic positioning of slitting knives
  • Back scorer unit
  • Bearer wipers
  • Booklet label module
  • Cast’n’cure
  • Clear on clear sensor
  • Cold foil
  • Conveyor
  • Corona treatment
  • Custom made die cutting unit according to existing cylinders
  • Delam/Relam
  • Easy strip waste rewinder
  • Flat bed screen printing
  • Hot foil flat bed
  • Inkjet module for variable data
  • Lamination station (Linerless/ with liner)
  • Laser cut
  • Modular unwinder Ø 1meter (40″) 
  • Multi layer labels
  • Pressure gauges for die cutting unit
  • Razor slitting knives
  • RFID insertion
  • Rotary/semi-rotary Flexo modules
  • Rotary screen printing
  • Speed Pack Semi-rotary die cut up to 80m/min
  • Turn bar
  • Turret rewinding
  • Waste presser roll
  • Web cleaner

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