Lemorau MEBR+

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OPTIONAL EQUIPMENT

  • web cleaner & corona treatment

  • digital embellishment

  • flexo module

  • turn bar

  • delam/relam

  • flat screen printing

  • cold foil

  • hot foil stamping & embossing

  • peal & reveal

  • lamination

  • RFID insertion

  • back scorer

  • anvil roll with adjustable gap

  • pressure gauges

  • automatic positioning of slitting knives

  • anti-static bar

  • turret rewinding

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Lemorau MEBR+ is a digital finishing machine designed with a modular concept, offering flexibility in configurations and the option to add or upgrade modules according to customer requirements. The die-cutting unit operates in both semi-rotary and full rotary modes—ideal for short runs and high-speed longer runs, respectively. The machine maintains registration tolerance seamlessly, even during acceleration, deceleration, and production, thanks to state-of-the-art servo technology. Additionally, the Lemorau MEBR+ features a servo-driven compensator system, ensuring superior web tension control when running in semi-rotary mode.

  • Max. rotary speed for blank labels: 200 m/min (656 ft/min.) 
  • Max. rotary speed die cutting to register: 120 m/min (394 ft/min.)
  • Max. semi-rotary speed die cutting to register: 40 m/min (131 ft/min.) with inteligent speed limit according to repeat 
  • Web width 250, 330, 400, 450 mm, other sizes  (10, 13, 16, 18”, other sizes)
  • Electronic Counter (Labels/ Meters/ Rolls/ Total meters and labels Counter / Information of actual diameter)
  • 250 Job memory for easy and quick job set ups
  • Paper and matrix break detection
  • QRC (Quick Remote Connection)- For fast and easy access to the machine remotely
  • Automatic web tension control system by servo motors – Constant and Taper tension
  • Foot pedal to jog the machine
  • Multi language HMI touch screen
  • Electrical supply according to country/customer request (no need of transformers)
  • CE conformity certificated, user manual and electrical scheme

UNWINDER

  • Servo driven with max. Ø 700 mm (27,5”) – Can be upgraded to 1000mm (40”) as optional
  • Pneumatic shaft ID 76mm (3”)
  • Automatic stop at master roll end with programmable end of roll function
  • Clockwise/counterclockwise unwinding
  • Adjustable splice table with pneumatic clamps
  • Electronic web guide system with ultrasonic sensor which enables guiding of opaque and clear materials

DIE CUTTING

  • Operates in Semi/Full rotary modes
  • Equipped with magnetic cylinder  Z130 1/8”
  • Die repeats in rotary mode:  203,20 – 431,80 mm (8 – 17″)
  • Recommended die repeat in semi-rotary mode (Z130): 82,55- 330,20 mm (3,25 – 13″)
  • Servo driven buffer
  • Deflaction function for existing flexible dies in semi-rotary mode
  • Easy Strip waste rewinder max. Ø 600mm (24”)

DIE CUTTING EQUIPPED WITH SPEED PACK (OPTIONAL)

  • Maximum semi-rotary speed 80 m/min – Die cutting to register (dependent on plate size)
  • Equipped with magnetic cylinder  Z190 1/8”
  • Die repeats in rotary mode:  203,20 – 603,25 mm (8-23.75”)
  • Recommended die repeat in semi-rotary mode (Z190 1/8”) 120,65 – 482,60 mm (4,75 – 19”) 

SLITTING UNIT

  • Cassette system equipped with 6 sets of circular knives with lateral adjustment – Can be added more as optional
  • Air Trim Removal

REWINDING

  • Servo driven equipped with 2 interchangeable pneumatic rewinders
  • Includes 6 air shafts:  2x Ø25 + 2x Ø40 + 2x Ø76mm (2×1”+ 2×1.57”+ 2×3”)
  • Semi-automatic rewinding
  • Clockwise/counterclockwise rewinding (labels in/ labels out)
  • Max. rewinder Ø 580 mm (23“) using single rewinder / 350mm (14“) using double rewinder
  • Additional mandrels in customized sizes
  • Additional rotary die station
  • Additional slitting knives
  • Anti-static bar
  • Anvil roll with adjustable gap
  • Automatic positioning of slitting knives
  • Back scorer unit
  • Bearer wipers & lubrication
  • Booklet label module
  • Cast’n’cure
  • Clear on clear sensor
  • Cold foil
  • Corona treatment
  • Custom made die cutting unit according to existing cylinders
  • Delam/Relam
  • Digital embellishment module (varnish, high build, foil)
  • Flat bed screen printing
  • Hot foil flat bed
  • Inkjet module for variable data
  • Lamination station (Linerless/ with liner)
  • Laser cut
  • Modular unwinder Ø 1meter (40″) 
  • Multi layer labels
  • Pressure gauges for die cutting unit
  • Razor slitting knives
  • RFID insertion
  • Rotary/semi-rotary Flexo modules
  • Smart sheeter die cutting & conveyor for sheet label production
  • Speed Pack Semi-rotary die cut up to 80m/min.
  • Turn bar
  • Turret rewinding (semi-automatic)
  • Web cleaner

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