Overview

Lemorau MEBR+ is a modular digital finishing machine designed for ultimate flexibility. Add or upgrade modules to match your production needs. The die-cutting unit works in semi-rotary for short runs and full rotary for high-speed, long runs, all while maintaining precise registration. Advanced servo technology and a servo-driven compensator system ensure superior web tension control and consistent, high-quality results.

Standard Features

• Web width 330, 450 mm (13″, 18″)
• Max. rotary speed for blank labels: 200 m/min. (656 ft/min.)
• Max. rotary speed die cutting to register: 120 m/min. (394 ft/min.)
• Max. semi-rotary speed die cutting to register: 40 m/min. (131 ft/min.) with intelligent speed limit according to repeat
• Electronic Counter (Labels/ Meters/ Rolls/ Total meters and labels Counter / Information of current rolls diameters)
• Job memory for easy and quick job set ups
• Paper and matrix break detection
• QRC (Quick Remote Connection)- For fast and easy access to the machine remotely
• Automatic web tension control system by servo motors – Constant and Taper tension
• Smart Gap – Software compatible with all digital printers
• Multi language HMI touch screen
• Electrical supply according to destination country (no need of transformers)
• CE conformity certificated, user manual and electrical scheme

UNWINDER

• Servo driven with max. Ø 700 mm (27,5″), ID 76mm (3″)
• Automatic stop at master roll end with programmable roll-end settings
• Clockwise/counterclockwise unwinding
• Electronic web guide system with ultrasonic sensor and splice table with pneumatic clamps

DIE CUTTING

• Operates in full Rotary or Semi-rotary modes
• Die repeats in Rotary Mode: min. 203,20 mm (8″) – max. 431,80 mm (17″)
• Recommended die repeat in Semi-Rotary Mode (magnetic cylinder included Z130 1/8″): 82,55- 330,20 mm (3,25 – 13″)
• Servo driven buffer
• Deflation function for existing flexible dies in semi-rotary mode
• Easy Strip waste rewinder max. Ø 600mm (24″)

DIE CUTTING EQUIPPED WITH SPEED PACK (OPTIONAL)

• Maximum semi-rotary speed 80 m/min. – speed may vary depending on plate size
• Die repeats in Rotary Mode: min. 203,20 mm (8″) – max. 603,25 mm (23.75″)
• Recommended die repeat in Semi-Rotary Mode (magnetic cylinder included Z190 1/8″) 120,65 – 482,60 mm (4,75 – 19″)

SLITTING UNIT

• Cassette system equipped with 6 sets of circular knives with lateral adjustment

REWINDING

• Servo driven equipped with 1 interchangeable pneumatic rewinder, ID 76mm (3″)
• Semi-automatic rewinding (when having optional double rewinder)
• Clockwise/counterclockwise rewinding (labels in/ labels out)
• Max. rewinder Ø 580 mm (23″) using single rewinder / 350mm (14″) using optional double rewinder

Optional Equipment

• Additional mandrels in customized sizes
• Additional die station
• Additional slitting knives
• Air Trim Removal
• Anti-static bar
• Anvil roll with adjustable gap
• Automatic load & unload of flexible die
• Automatic lubrication system
• Back scorer unit- manual/ automatic
• Bearer wipers & lubrication
• Booklet label module
• Clear on clear sensor
• Cold foil – full rotary or semi-rotary
• Corona treatment
• Custom die cutting unit according to existing cylinders
• Delam/Relam – rotary mode
• Digital embellishment module
• Double rewinder
• Flat bed screen printing
• Flexo units – Semi-rotary/Rotary
• Flexo printing presses
• Full automatic slitting with optical sensor
• Hot foil flat bed
• Inkjet module for variable data
• Lamination station (selfwound /with liner)
• Laser cut
• Modular unwinder Ø 1meter (40″)
• Multi layer – crossover or lamination in register
• Non stop buffer for continuous run
• Pressure gauges for die cutting unit
• QR code reader for an automatic set up
• Razor slitting knives
• RFID and NFC Tag application
• Smart sheeter & conveyor for sheet label production
• Speed Pack Semi-rotary die cut up to 80m/min.
• Super Speed Pack for semi-rotary – over 100m/min.
• Turn bar – fixed or movable
• Turret rewinding – semi-automatic with gap stop position
• Web cleaner