LEMORAU MEBR+ PRINTING
Modular Flexo Printing Machine
Overview
Standard Features
Optional Equipment
Overview
Overview
The MEBR+ PRINTING is a modular flexo printing machine designed for high-quality, precise printing with maximum flexibility. Its configurable design allows the machine to be adapted to different applications and production requirements, with as many colour stations as required.
Combining servo-driven technology, precise print registration and intelligent automation, the MEBR+ PRINTING delivers consistent, high-quality results. Its flexo units are designed for fast and easy tool exchange, while the modular concept allows additional functions and options to be integrated according to the specific application.
Standard Features
Standard Features
- Web width 330, 450 mm (13″, 18″)
- Max. rotary speed for blank labels: 200 m/min. (656 ft/min.)
- Max. rotary speed die cutting to register: 120 m/min. (394 ft/min.)
- Max. semi-rotary speed die cutting to register: 40 m/min. (131 ft/min.) with intelligent speed limit according to repeat
- Electronic Counter (Labels/ Meters/ Rolls/ Total meters and labels Counter / Information of current rolls diameters)
- Job memory for easy and quick job set ups
- Paper and matrix break detection
- QRC (Quick Remote Connection)- For fast and easy access to the machine remotely
- Automatic web tension control system by servo motors – Constant and Taper tension
- Smart Gap – Software compatible with all digital printers
- Multi language HMI touch screen
- Electrical supply according to destination country (no need of transformers)
- CE conformity certificated, user manual and electrical scheme
UNWINDER
- Servo driven with max. Ø 700 mm (27,5″), ID 76mm (3″)
- Automatic stop at master roll end with programmable roll-end settings
- Clockwise/counterclockwise unwinding
- Electronic web guide system with ultrasonic sensor and splice table with pneumatic clamps
FLEXO STATIONS
- Number of colors according to customer requirements
- Full rotary operation, with semi-rotary mode also available
- Max. printing speed in rotary: 120 m/min.
- Hard-chrome-plated impression cylinder
- Manual lateral register adjustment: ±4.5 mm
- Open doctor blade system (without chamber)
- Easy-removal ink tray with pneumatic lift
- Dipping roller pressure adjustment against the anilox cylinder
- Each station includes: printing cylinder + anilox roller + UV curing system (IR and LED systems also available)
DIE CUTTING
- Operates in full Rotary or Semi-rotary modes
- Die repeats in Rotary Mode: min. 203,20 mm (8″) – max. 431,80 mm (17″)
- Recommended die repeat in Semi-Rotary Mode (magnetic cylinder included Z130 1/8″): 82,55- 330,20 mm (3,25 – 13″)
- Servo driven buffer
- Deflation function for existing flexible dies in semi-rotary mode
- Easy Strip waste rewinder max. Ø 600mm (24″)
DIE CUTTING EQUIPPED WITH SPEED PACK (OPTIONAL)
- Maximum semi-rotary speed 80 m/min. – speed may vary depending on plate size
- Die repeats in Rotary Mode: min. 203,20 mm (8″) – max. 603,25 mm (23.75″)
- Recommended die repeat in Semi-Rotary Mode (magnetic cylinder included Z190 1/8″) 120,65 – 482,60 mm (4,75 – 19″)
SLITTING UNIT
- Cassette system equipped with 6 sets of circular knives with lateral adjustment
REWINDING
- Servo driven equipped with 1 interchangeable pneumatic rewinder, ID 76mm (3″)
- Semi-automatic rewinding (when having optional double rewinder)
- Clockwise/counterclockwise rewinding (labels in/ labels out)
- Max. rewinder Ø 580 mm (23″) using single rewinder / 350mm (14″) using optional double rewinder
Optional Equipment
Optional Equipment
- Additional mandrels in customized sizes
- Additional die station
- Additional slitting knives
- Air Trim Removal
- Anti-static bar
- Anvil roll with adjustable gap
- Automatic load & unload of flexible die
- Automatic lubrication system
- Back scorer unit- manual/ automatic
- Bearer wipers & lubrication
- Clear on clear sensor
- Cold foil – full rotary or semi-rotary
- Corona treatment
- Custom die cutting unit according to existing cylinders
- Delam/Relam – rotary mode
- Digital embellishment module
- Double rewinder
- Flat bed screen printing
- Full automatic slitting with optical sensor
- Hot foil flat bed
- Inkjet module for variable data
- Lamination station (selfwound /with liner)
- Modular unwinder Ø 1meter (40″)
- Multi layer – crossover or lamination in register
- Non stop buffer for continuous run
- Pressure gauges for die cutting unit
- QR code reader for an automatic set up
- Razor slitting knives
- RFID and NFC Tag application
- Smart sheeter & conveyor for sheet label production
- Speed Pack Semi-rotary die cut up to 80m/min.
- Super Speed Pack for semi-rotary – over 100m/min.
- Turn bar – fixed or movable
- Turret rewinding – semi-automatic with gap stop position
- Web cleaner
Key Benefits
Flexible and modular flexo printing, designed for precise, high-quality printing with fast and easy set-up.
- Fast & easy tool changes
- Precise print registration
- Consistent print quality
- Easy & intuitive operation
Possible Machine Configurations
