Lemorau MEBR+
Lemorau MEBR+ is a modular digital finishing machine designed for ultimate flexibility. Add or upgrade modules to match your production needs. The die-cutting unit works in semi-rotary for short runs and full rotary for high-speed, long runs, all while maintaining precise registration. Advanced servo technology and a servo-driven compensator system ensure superior web tension control and consistent, high-quality results.
STANDARD FEATURES
- Max. rotary speed for blank labels: 200 m/min. (656 ft/min.)
- Max. rotary speed die cutting to register: 120 m/min. (394 ft/min.)
- Max. semi-rotary speed die cutting to register: 40 m/min. (131 ft/min.) with intelligent speed limit according to repeat
- Web width 250, 330, 400, 450 mm, other sizes (10, 13, 16, 18”, other sizes)
- Electronic Counter (Labels/ Meters/ Rolls/ Total meters and labels Counter / Information of current rolls diameters)
- Job memory for easy and quick job set ups
- Paper and matrix break detection
- QRC (Quick Remote Connection)- For fast and easy access to the machine remotely
- Automatic web tension control system by servo motors – Constant and Taper tension
- Smart Gap – Software compatible with all digital printers
- Multi language HMI touch screen
- Electrical supply according to country/customer request (no need of transformers)
- CE conformity certificated, user manual and electrical scheme
UNWINDER
- Servo driven with max. Ø 700 mm (27,5”), ID 76mm (3″)
- Automatic stop at master roll end with programmable roll-end settings
- Clockwise/counterclockwise unwinding
- Electronic web guide system with ultrasonic sensor and splice table with pneumatic clamps
DIE CUTTING
- Operates in full Rotary or Semi-rotary modes
- Die repeats in Rotary Mode: min. 203,20 mm (8″) – max. 431,80 mm (17″)
- Recommended die repeat in Semi-Rotary Mode (magnetic cylinder included Z130 1/8″): 82,55- 330,20 mm (3,25 – 13″)
- Servo driven buffer
- Deflation function for existing flexible dies in semi-rotary mode
- Easy Strip waste rewinder max. Ø 600mm (24”)
DIE CUTTING EQUIPPED WITH SPEED PACK (OPTIONAL)
- Maximum semi-rotary speed 80 m/min. – speed may vary depending on plate size
- Die repeats in Rotary Mode: min. 203,20 mm (8″) – max. 603,25 mm (23.75”)
- Recommended die repeat in Semi-Rotary Mode (magnetic cylinder included Z190 1/8″) 120,65 – 482,60 mm (4,75 – 19”)
SLITTING UNIT
- Cassette system equipped with 6 sets of circular knives with lateral adjustment
- Air Trim Removal
REWINDING
- Servo driven equipped with 2 interchangeable pneumatic rewinders, ID 76mm (3″)
- Semi-automatic rewinding
- Clockwise/counterclockwise rewinding (labels in/ labels out)
- Max. rewinder Ø 580 mm (23“) using single rewinder / 350mm (14“) using double rewinder
OPTIONAL EQUIPMENT
- Additional mandrels in customized sizes
- Additional die station
- Additional slitting knives
- Anti-static bar
- Anvil roll with adjustable gap
- Automatic die mounting/ removal
- Automatic lubrication system
- Automatic slitting with gap measurement sensor
- Back scorer unit- manual/ automatic
- Bearer wipers & lubrication
- Booklet label module
- Clear on clear sensor
- Cold foil – full rotary or semi-rotary
- Corona treatment
- Custom die cutting unit according to existing cylinders
- Delam/Relam – rotary mode
- Digital embellishment module
- Flat bed screen printing
- Flexo units – Semi-rotary/Rotary
- Flexo printing presses
- Hot foil flat bed
- Inkjet module for variable data
- Lamination station (self wound with liner)
- Laser cut
- Modular unwinder Ø 1meter (40″)
- Multi layer – crossover or lamination in register
- Non stop buffer for continuous run
- Pressure gauges for die cutting unit
- QR code reader for an automatic set up
- Razor slitting knives
- RFID and NFC Tag application
- Smart sheeter & conveyor for sheet label production
- Speed Pack Semi-rotary die cut up to 80m/min.
- Super Speed Pack for semi-rotary – over 100m/min.
- Turn bar – fixed or movable
- Turret rewinding – semi-automatic with gap stop position
- Web cleaner
