Lemorau SMART-L PREMIUM

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Lemorau SMART-L  PREMIUM – an essential digital finishing machine that seamlessly integrates cutting-edge engineering and intelligent software. It is powered by servo systems and incorporates a flexo unit for versatile applications such as varnish, color, or foil. The machine offers the flexibility of full or semi-rotary die cutting, catering to both long and short production runs. Its user-friendly “Easy Strip” feature simplifies waste material removal, and the double rewinding capability enhances efficiency by allowing for dual output options.

  • Max. rotary speed for blank labels: 200 m/min (656 ft/min.) 
  • Max. rotary speed die cutting to register: 120 m/min (394 ft/min.)
  • Max. semi-rotary speed die cutting to register: 40 m/min (131 ft/min.) with inteligent speed limit according to repeat 
  • Web width 250, 330, 400, 450 mm, other sizes  (10, 13, 16, 18”, other sizes)
  • Electronic Counter (Labels/ Meters/ Rolls)
  • 250 Job memory for easy and quick job set ups
  • Paper and matrix break detection
  • QRC (Quick Remote Assistance)- For fast and easy access to the machine remotly
  • Automatic web tension control system by servo motors – Constant and Taper tension
  • Foot pedal to jog the machine
  • Multi language HMI touch screen
  • Electrical supply according to country/customer request (no need of transformers)
  • CE conformity certificated, user manual and electrical scheme

UNWINDER

  • Servo driven with max. Ø 700 mm (27,5”)
  • Pneumatic shaft ID 76mm (3”)
  • Automatic stop at master roll end with programmable end of roll function
  • Adjustable splice table with pneumatic clamps
  • Electronic web guide system with ultrasonic sensor which enables guiding of opaque and clear materials

FLEXO UNIT

  • Smart concept flexo in rotary/semi-rotary modes
  • Equipped with printing cylinder + anilox + UV curing system

DIE CUTTING

  • Operates in full Rotary or Semi-rotary modes
  • Equipped with magnetic cylinder  Z130 1/8”
  • Die repeats in rotary mode:  203,20 – 431,80 mm (8 – 17″)
  • Recommended die repeat in semi-rotary mode (Z130): 82,55- 330,20 mm (3,25 – 13″)
  • Servo driven buffer
  • Deflaction function for existing flexible dies
  • Easy Strip waste rewinder max. Ø 600 mm (24”)

DIE CUTTING EQUIPPED WITH SPEED PACK (OPTIONAL)

  • Maximum semi-rotary speed 80 m/min (262 ft/min.) – Die cutting to register (dependent on plate size)
  • Equipped with magnetic cylinder  Z190 1/8”
  • Die repeats in rotary mode:  203,20 – 603,25 mm (8-23.75”)
  • Recommended die repeat in semi-rotary mode (Z190 1/8”): 120,65 – 482,60 mm (4,75 – 19”) 

SLITTING UNIT

  • Cassette system equipped with 6 sets of circular knives with lateral adjustment – Can be added more as optional
  • Air trim removal

REWINDING

  • Servo driven equipped with 2 interchangeable pneumatic rewinders
  • Includes 6 air shafts:  2x Ø25 + 2x Ø40 + 2x Ø76mm (2×1”+ 2×1.57”+ 2×3”)
  • Semi-automatic rewinding
  • Clockwise and counter-clockwise rewinding
  • Max. rewinder Ø 580 mm (23“) using single rewinder / 350 mm (14“) using double rewinder
  • Additional mandrels in customized sizes
  • Additional slitting knives
  • Anvil roll with adjustable gap
  • Back scorer unit
  • Bearer wipers & lubrication
  • Clear on clear sensor
  • Cold foil
  • Corona treatment
  • IR / UV LED curing lamps
  • Linerless or with liner lamination
  • Pressure gauges for die cutting unit
  • Razor slitting knives
  • Speed Pack Semi-rotary die cut up to 80m/min. (dependent on plate size)

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