MEBR+ EVOLUTION

Innovation is part of our DNA, following this guideline, Lemorau is adding to its portfolio of solutions new optional modules for the range of MEBR+ machines.
We developed the incorporation of flat screen printing, hot stamping and embossing modules, for the production of premium labels such as labels for the wine and cosmetics industry.
Project called EVOLUTION, counts on the latest and most advanced technology with state of art components. The EVOLUTION includes a flexo module in registration, a finishing module with a semi-rotary/rotary die cutting unit equipped with an anvil roll with adjustable gap and an easy strip G2 rewinder. The unwinder is equipped with a nip in servo, and the optional corona treatment as well as the web cleaning system can also be added.
The flexo module also allows it to evolve into semi-rotary mode. A new and larger 12.1″ touch screen for the finisher, with new functions, was also added. Check below all the standard and basic features of the machine as well as possible optional equipment that are quick to install.

  • Web width 260, 330, 400, 450mm, other sizes  (10, 13, 16,18 in, other sizes)
  • Electronic Counter (Labels/ Meters/ Rolls counter/ Total meters and labels Counter)
  • Adjustable splice table with pneumatic clamps
  • Electronic web guide system with ultrasonic sensor which enables guiding of opaque and clear materials
  • Automatic web tension control system by servo motors – Constant and Taper tension
  • Anvil roll with adjustable gap and pressure gauges
  • Air trim removal
  • 250 Job memory for easy and quick job set ups
  • 6 sets of circular knives with lateral adjustment
  • 2 interchangeable pneumatic rewinders – 2 shafts of each diameter: 25, 40, 76 mm (1, 1.5, 3 in)
  • Deflaction function for existing flexible dies
  • Paper and matrix break detection
  • Labels in/ labels out rewinding
  • Automatic stop at master roll end with programmable end of roll function
  • Semi- Automatic rewinding
  • Foot pedal to jog the machine
  • Multi language touch screen
  • Standard gears for magnetic cylinders are 1/8 CP, straight teeth, angle 20 degrees
  • Die repeats 203,20 – 431,80 mm (8 – 17 in) – Rotary mode
  • Recommended die repeat 82,55- 330,20 mm (3,25 – 13 in) – Semi-Rotary mode (Z130)
  • Recommended die repeat 120,65 – 482,60 mm (4,75 – 19 in) – Speed Pack Semi-Rotary mode (Z190)
  • Max. unwinder diameter 700 mm (27,5 in)
  • Max. rewinder diameter: 600 mm (23,7 in) for 1 shaft / 350 mm (13,8 in) for 2 shafts
  • Max. waste rewinder diameter: 600 mm (23,7 in)  – Easy Strip G2 (optional)
  • QRC (Quick Remote Connection) for fast remote assistance
  • CE conformity certificated, user manual and electrical scheme

ROTARY UV FLEXO MODULE

  • Max. speed with inking roller system 100-120 m/min (328-394 ft/min.)
  • Max. speed with closed doctor blade system 200 m/min (656 ft/min.)

FLAT SCREEN PRINTING UNIT

  • Possible printing areas: 
  • 250 x 250mm (10×10″)
  • 330 x 330mm (13×13″)
  • 450 x 450mm (18×18″)
  • 550 x 550mm (21.6×21.6″)
  • 600mm wide x 330mm length (23.6″x 13″) web width 660mm (26″)
  • Mechanical speed: around 3.500/4.000 cycles/hour
  • Max. speed is up to 15 m/min (49.2 ft/min.)

HOT FOIL UNIT

  • Possible printing areas:
  • 250 x 250mm (10×10″) – (2 cross foils)
  • 330 x 330mm (13×13″) – (2 cross foils or longitudinal)
  • 450 x 450mm (18×18″) – (2 cross foils or longitudinal)
  • 550 x 550mm (21.6×21.6″) – (2 cross foils or longitudinal)
  • 600mm wide x 330mm length (23.6″x 13″) web width 660mm (26″) (longitudinal foil only)
  • Max. speed up to 50 m/min (164 ft/min.)

FINISHING SPEEDS

  • Semi-rotary max. speed in register – 40 m/min (131 ft/min.)
  • Full rotary max. speed in register – 120 m/min (394 ft/min.)
  • Full rotary max. speed blank labels – 200 m/min (656 ft/min.)
  • Additional mandrels in customized sizes
  • Additional slitting knives
  • Clear on clear sensor
  • Corona treatment
  • Lamination station (Linerless/ with liner)
  • Razor slitting knives
  • Semi-rotary UV Flexo module
  • Speed Pack Semi-rotary die cut up to 80m/min
  • Web cleaner

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